Search found 64 matches

by JonnyP
19 May 2023 22:07
Forum: The 500
Topic: Leaking Clutch Oil Seal
Replies: 19
Views: 7157

Re: Leaking Clutch Oil Seal

You can easily unscrew the clutch basket to separate it from the primary drive gear, thus exposing the oil seal for easy access.
by JonnyP
19 May 2023 16:59
Forum: The 500
Topic: Leaking Clutch Oil Seal
Replies: 19
Views: 7157

Re: Leaking Clutch Oil Seal

Thanks for the feedback. In fact, I have already removed the old seal externally without removing the clutch casing, but having replaced it, it still leaks. The question is, is it technically possible to replace this seal without removing the clutch casing? I'm interested to know if anyone has succe...
by JonnyP
18 May 2023 08:31
Forum: The 500
Topic: Leaking Clutch Oil Seal
Replies: 19
Views: 7157

Re: Leaking Clutch Oil Seal

Thanks Mickey, yes I do mean the large clutch seal. I was hoping to change it without removing the entire clutch casing, not sure now whether this is possible?
by JonnyP
17 May 2023 09:23
Forum: The 500
Topic: Leaking Clutch Oil Seal
Replies: 19
Views: 7157

Leaking Clutch Oil Seal

Hi, I hope some of you can please help here. I recently fitted a new clutch casing, using Paul Compton's excellent YouTube videos as a guide. I don't have a 'sleeve' to help fit the main clutch oil seal, so I just used plenty of silicone grease instead. Result, oil leakage from behind the clutch (I ...
by JonnyP
11 May 2023 20:42
Forum: The 500
Topic: Front Brake Light Switch
Replies: 0
Views: 6520

Front Brake Light Switch

Hi all, just a quick note to advise that it's quite easy to add a front brake light switch unobtrusively. Goodridge supply a neat hydraulic switch in stainless steel, that fits tidily onto the splitter on the bottom fork yoke. I fitted one recently, at the same time as changing the brake fluid. Not ...
by JonnyP
06 May 2023 15:21
Forum: The 500
Topic: Kickstarting Problem
Replies: 13
Views: 5909

Re: Kickstarting Problem

Thanks all for your much valued feedback. My problem is now solved - all along it was the clutch slipping when trying to kickstart (but never a problem when you bumped her off...) I'd had a cracked oil gallery in the clutch casing previously, and though I'd replaced the casing, the clutch had been t...
by JonnyP
27 Apr 2023 21:51
Forum: The 500
Topic: Kickstarting Problem
Replies: 13
Views: 5909

Re: Kickstarting Problem

Thanks John, always good to check the basics.
by JonnyP
27 Apr 2023 18:58
Forum: The 500
Topic: Kickstarting Problem
Replies: 13
Views: 5909

Re: Kickstarting Problem

Thanks Ian, yes indeed she is a 5 speed. I was reaching a similar 'clutch issue' conclusion myself, but it's good to hear it from someone else with experience! I'll strip the clutch, give her a clean and play around with the shims.
by JonnyP
27 Apr 2023 14:50
Forum: The 500
Topic: Kickstarting Problem
Replies: 13
Views: 5909

Re: Kickstarting Problem

Agreed Tom. I feel fairly sure that the problem lies with clutch adjustment (shims) but the clutch actually works fine, once on the move. The main issue is still that the kickstart won't turn over the engine, after it has been standing overnight.
by JonnyP
26 Apr 2023 19:19
Forum: The 500
Topic: Kickstarting Problem
Replies: 13
Views: 5909

Kickstarting Problem

Hi all, I'm wondering if anyone can please help with this issue? I've just completed a total restoration of my 1979 500, including an engine rebuild. The problem is when trying to kickstart after she has been standing overnight (or even just for a few hours!), the kickstart feels like there is a 're...
by JonnyP
05 Dec 2022 19:32
Forum: The 500
Topic: Clutch Tool Wanted
Replies: 4
Views: 2011

Re: Clutch Tool Wanted

Thanks Steve, very much appreciated, I'll contact you.
by JonnyP
03 Dec 2022 23:18
Forum: The 500
Topic: Clutch Tool Wanted
Replies: 4
Views: 2011

Re: Clutch Tool Wanted

Thanks Mark, I did try Tim Ralph but he's short of clutch plates at the moment. The search continues!
by JonnyP
25 Nov 2022 18:03
Forum: The 500
Topic: Clutch Tool Wanted
Replies: 4
Views: 2011

Clutch Tool Wanted

Hi all, just wondering if anyone has a spare clutch holding tool for a 500 for sale please? I'm located near Northwich, UK. Thanks for any response 👍
by JonnyP
05 Sep 2021 20:25
Forum: The 500
Topic: Armours Silencers
Replies: 12
Views: 10472

Re: Armours Silencers

I did order a pair of silencers from Keihan following the disappointment with the Armours items. The Keihan service was very good and quality much better than Armours. However, the silencers they sent me were shorter in length and marginally smaller in diameter than my originals. They just didn't lo...
by JonnyP
25 Jun 2021 21:07
Forum: The 500
Topic: Sachse Ignition Kit
Replies: 2
Views: 2731

Re: Sachse Ignition Kit

Thanks Robin, that's really useful and much appreciated. I've also found this after digging around, which will be most helpful: "Installing Elekronik Sasche MHP Digital Ignition in 500W - MRC Forum- brought to you by www.morini-riders-club.com" http://www.morini-riders-club.com/forum/viewt...