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and this bit goes where?
Posted: 24 May 2025 09:26
by Russ
I'm changing the clutch seals on a 501 Excalibur due to finding the clutch bathing in i/2 a pint of oil. When checking and cleaning parts prior to refitting I found a bright steel bush O.D. 9mm, I.D 7mm, L 7mm; it was in the tray where I had put the clutch hub, push rod, seal, etc but I don't think it belongs there.It is quite possible it fell into the tray when I when I was removing some thing else such as tacho drive or starter motor clutch etc.
Doe anyone know where it belongs or even where it might possibly belong?
Thanks
Russ
Re: and this bit goes where?
Posted: 24 May 2025 13:21
by Steve Brown
That sounds suspiciously like a locating dowel for the primary case to crankcase joint. Normally two of them to centralise everything.
Re: and this bit goes where?
Posted: 24 May 2025 14:21
by Russ
Thank you Steve for saying that, it's what I have been thinking but I did look at the case and didn't see anywhere it would fit I could have missed it of course. I also checked the parts list and it didn't list any dowels/bushes for left hand cover or the crank case but did list 2 for the for the right hand cover.
Writing the above has made me realise it's possible the gasket partially covered a larger hole so that it looked like it was only big enough for a 6mm bolt.
Re: and this bit goes where?
Posted: 24 May 2025 16:32
by Russ
Found the dowels and it's not one them, they are about O.D. 12mm I.D. 8mm.
Re: and this bit goes where?
Posted: 24 May 2025 17:03
by 3potjohn
Did you have the starter sprag out from the cover in front the clutch cover as there is a spacer inside the flexible coupling which may be about that size?
Re: and this bit goes where?
Posted: 25 May 2025 09:24
by Russ
I did pull the two geared shafts out of the cover one of which looks as if it has the clutch on it but I didn't separate/open the assembly and am reluctant to pull it apart to look.
Should have looked for "How to" videos before I started, the Paul Compton videos are very good and would have perhaps saved some time.
No sign of the bush/spacer/roller on any video.